MR091M FMS Mechatronics Training System Educational Equipment Mechatronics Training Equipment
a.FMS complete system 1 set contain A-storage station B-mechanical maintenance station C-assembly and quality control station D-PLC station E-tray tracking station F-management station Storage station Cartesian robot 36 storage units PLC control station Aluminum profile frame (1) Function: A 36-dimensional three-dimensional warehouse is used to store processing raw materials, and transport raw materials to the processing location according to the requirements of processing instructions. (2) Composition: It is mainly composed of aluminum alloy profile base, rectangular coordinate robot, three-dimensional three-dimensional shelf, and electrical control unit. Mechanical maintenance station CNC Machine Center X axis travel at least 200mm Y-axis travel of at least 90mm Z axis travel at least 150mm Tool center range up to 12mm Spindle motor 0.7W Spindle speed: 300-2000 CNC turning center Turning diameter of bed 200mm Chuck diameter 100mm Spindle speed 300-1750 X axis travel at least 60mm Z axis travel at least 200mm Robot arm Control axis: 6 Load at least 6kg Position repeatability ± 0.03mm Up to 800mm Assembly and Quality Control Station Arm length:1000mm Repeat accuracy: ±0.08mm Protection range: IP65 Weight: 164kg Working area: axis 1 ±180° Axis 2 -60°~+140° Axis 3 -155°~+80° Axis 4 ±170° Axis 5 ±180° Axis 6 ±360° Maximum speed：axis 1 145°/s Axis 2 105°/s Axis 3 170°/s Axis 4 440°/s Axis 5 435°/s Axis 6 520°/s Assembly station Quality control station with vision machine system Assembly station and quality control system must be integrated with CIM The total length of the conveyor belt is at least 6 meters The largest belt rotates 4 turns Conveyor station: assembly for stopping workpieces, pallets for pallets (1) Function: It mainly completes the assembly and quality inspection of the workpiece, removes the unsuitable workpiece and sends it to the waste bin, and transfers the qualified workpiece to the next workstation. (2) Composition: It is mainly composed of aluminum alloy profile bench, visual inspection machine mechanism, assembly mechanism, waste bin, conveying mechanism, electrical control unit, etc. Work process description: The main role of the inspection work unit is to check whether the quality of the assembly workpiece is qualified. Vision machine system inspection to determine whether the workpiece assembly is qualified. Substandard workpieces are sent to the waste bin through a conveyor. Qualified workpieces are sent to the storage warehouse on a conveyor belt. PLC station PLC station for monitoring and managing processes on pallets and conveyors Real-time programmatic identification and tracking of pallets (1) Function: Mainly complete the programming control of each station and manage the entire processing flow. (2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, power module, electrical control unit, etc. Pallet tracking station With the help of sensors and actuators at the stop, the stop allows the PLC to control and monitor the movement of the pallets on the conveyor. A PLC control unit monitors and manages the flow of pallets on the CIM conveyor. (1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray. (2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc. management station CIM software provides a comprehensive solution for CIM / FMS learning and training methods, as well as operating and integrating real-time information in the system computer database, and maintaining online communication with all substations. (1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray. (2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc. b. CNC machine tool 1 set CNC machining center stroke X at least 500mm Y at least 300mm Z at least 400mm Variable spindle range 150-4000rpm Load capacity of 300 kg Spindle motor power 4KW Handling metal and non-metal parts The shaft must be driven by an AC servo motor, at least 6 sets of chuck tools CNC turning center At least 4 sets of chuck tools X axis travel at least 150mm Z axis travel 400mm Spindle hole 50mm Variable speed of main shaft 150-2000rpm Bed swing 300mm Motor 4KW The shaft must be driven by an AC servo motor
